Case Study: Custom Amber Dropper Bottles for a UK Client
Table of Contents
Client Background
A natural skincare brand based in the UK, which specializes in small-batch serum and facial oils, required a custom amber dropper bottles to give home to its bestseling vitamin C formula. Their requirements: 30ml amber glass to protect light-sensitive ingredients, a accurate dropper for 0.5ml doses, and a matte white screw cap with their embossed logo. They chose Vesseluxe for our track record in crafting functional, brand-aligned packaging.
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Our challenges
Prototypes revealed three issues. The amber glass had a greenish tint in some batches, compromising UV protection consistency. The dropper often dispensed uneven amounts (0.3–0.7ml), risking product waste. Additionally, the embossed logo on the cap was faint, lacking the brand’s desired visibility. These flaws threatened to undermine product efficacy and brand recognition.
Root Cause Analysis
Our team traced the issues: inconsistent amber pigment mixing caused the greenish tint. The dropper’s rubber bulb was too soft, leading to variable pressure. The logo was faint due to shallow mold engraving, which didn’t transfer clearly to the cap material. All were fixable with production adjustments.
Our solution
To standardize the amber hue, we calibrated pigment dosing machines for precise color consistency. For the dropper, we switched to a firmer rubber bulb and added a silicone valve to regulate flow to 0.5ml. We deepened the cap mold’s engraving by 0.2mm and tested 30 samples to ensure the logo was crisp.
Results
The final amber dropper bottles met all specs: uniform amber glass, consistent 0.5ml doses, and a sharp logo. We delivered 10,000 units on schedule. The client’s serum sales rose 18% post-launch, with customers praising the “reliable dropper” and “premium feel.” Their founder noted, “Vesseluxe nailed the details—this amber dropper bottles elevates our brand.”
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