Case Study: How us Delivered Custom Problems for an Italian Glass Perfume Bottles Distributor

Glass perfume bottles distributor from Italy partnered with us to develop custom perfume bottles with refined design, stable quality, and bulk production.

Client Background

Glass perfume bottles distributor located in Milan, Italy, contacted Vesseluxe in the process of seeking a stable and durable supply of a customized glass perfume bottle manufacturer with numerous brands of niche fragrance. Their customers needed a package that could emulate different brand identities and at the same time delivered the same quality in large orders.

The distributor chose to deal with Vesseluxe, a professional glass perfume bottles factory after analyzing the various manufacturers because of the following reasons:

Vast experience in the production of tailor-made perfume bottles.
High sophistication in molding, polishing, coating and decoration finish.
Good quality control system that guarantees batch consistency.
Stable manufacturing volume and foreign shipment expertise.

Vesseluxe was unique because it provided the flexibility of design, technical accuracy and reliable supply, which was in line with the long term business objectives of the distributor.

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Challenges

Two significant challenges were found in the process of customization.

Decorative Design of Complex High Consistency Requirements

The customers of the distributor demanded multi-point glass bottle with chunky bottoms, gradient color spraying and hot stamping logos and wanted to present an image of high end luxurious look. Nevertheless, a combination of these factors was a technical challenge.

Mold alignment was necessary because the faceted design needed sharp edges and symmetry. In the meantime, gradient coating was required to be sprayed in an even manner on angled surfaces with no color gradient or overspray. Also, hot stamping required the perfectly smooth surface to guarantee the adhesion of the logo to the surface.

The necessity to ensure visual consistency of thousands of units and at the same time retain elaborate design details necessitated the implementation of strict process control and repetitive corrections.

Checking the Compatibility of Bottle, Pump, and Cap parts

The personalized bottles needed to be compatible with small mist perfume dispensers and decorative tops, with the dimensions of the neck finishes being critical and the threading being precise.

Even the slightest deviations may lead to such problems as loose fittings, leakage, or uneven performance of sprays. Simultaneously, the client needed heavier bases in glasses to improve the high-end experience, and this was also influencing the general balance and assembly alignment.

Both the aesthetic elegance and practical compatibility were not accomplished without fine-tuning and matching of the components.

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Result

In order to surmount these problems, Vesseluxe introduced an integrated approach which involved design optimization and technical verification.

Our design and production parameters of the mold refined to have sharp geometric details and also have structural stability. To ensure that the color transitions would be the same on all units, our coating department refined the spraying method of the gradient to ensure uniformity.

We also tested assembly using pumps and caps, which correctly fit, performance of sealing and spraying. There were very strict quality checks done during the production process to ensure consistency.

We were in close contact with the distributor of the glass perfume bottles throughout the project in providing updates of samples, technical reports and the stages of production to maintain consistency at each point.

The end products were able to deliver high aesthetic quality, accuracy and consistency of the functionality and consistency of the bulk quality, which ensured that the distributor could support the various fragrance brands with confidence.

50ml 100ml Luxury Glass Perfume Decanters with Gold Lids

30ml 50ml 100ml Unusual Glass Perfume Spray Bottles with Faceted Design

How We Did It

Pre-Production Planning: The client and we worked hand-in-hand to get to know brand positioning, design expectations, and technical requirements. Our group came up with elaborate sketches and advised appropriate production procedures to get the required results.
Sample Production and Optimization: First samples were made to be evaluated. According to the feedback on color gradient, clarity of logos and weight of the bottle, we optimized the accuracy of moulds and decorations methods until the samples met complete approval.
Mass Production and Cost Optimization: Once the final confirmation was made, we optimized on material usage and production efficiency to manage costs and at the same time the quality was high. Stringent checks were done in the areas of molding, annealing, decoration, and packaging.
European Continuity and Guarantee of Communication and Delivery: There was consistent communication through production with updates on timelines and status of quality. This allowed transparency and it enabled us to deliver products on time and to specification and it met the expectations of the distributor.

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