Case Study: How us Delivered Custom Problems for an Italian Glass Perfume Bottles Distributor

Two significant challenges were found in the process of customization.

• Decorative Design of Complex High Consistency Requirements

The customers of the distributor demanded multi-point glass bottle with chunky bottoms, gradient color spraying and hot stamping logos and wanted to present an image of high end luxurious look. Nevertheless, a combination of these factors was a technical challenge.

Mold alignment was necessary because the faceted design needed sharp edges and symmetry. In the meantime, gradient coating was required to be sprayed in an even manner on angled surfaces with no color gradient or overspray. Also, hot stamping required the perfectly smooth surface to guarantee the adhesion of the logo to the surface.

The necessity to ensure visual consistency of thousands of units and at the same time retain elaborate design details necessitated the implementation of strict process control and repetitive corrections.

• Checking the Compatibility of Bottle, Pump, and Cap parts

The personalized bottles needed to be compatible with small mist perfume dispensers and decorative tops, with the dimensions of the neck finishes being critical and the threading being precise.

Even the slightest deviations may lead to such problems as loose fittings, leakage, or uneven performance of sprays. Simultaneously, the client needed heavier bases in glasses to improve the high-end experience, and this was also influencing the general balance and assembly alignment.

Both the aesthetic elegance and practical compatibility were not accomplished without fine-tuning and matching of the components.